ISM-4080/4081
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Integrated Shutdown Module

 
 
 Submersible Shutdown
with a mechanical leak detector
     
 

Simple

  Inexpensive
  Easily Tested
  No False Alarms
  Easy, Inexpensive Retrofits
     
     
   

 

 

Station operators now have automatic notification of line leaks, not thermal problems.
No more drive-off customers from thermal problems!

 

Automatic Line Repressurization

 

The ISM-4080 and the ISM-4081 Integrated Shutdown Modules are built using the field proven technology of the ARM-4073 Automatic Repressurization Module. Auto-Repressurization technology (patent application), developed by Vmι, prevents leak detector false alarms. The ISM-4080 and ISM-4081 integrate Auto-Repressurization with real time pressure monitoring to determine when thermal contraction is occurring and compensation is required.

 

Submersible Shutdown at Catastrophic Line Leak Detection

 

When the mechanical leak detector senses a leak, the turbine authorization is removed and alarm contacts are authorized.

 

Automatic Line Leak Test

 

The ISM-4080 and ISM-4081 automatically monitors line leak tests before dispensing product and monitors Auto-Repressurization tests between dispensing cycles.

 

Manifolded Pumping Systems

 

Controls multiple submersibles manifolded into one line! Brings manifolded pipe systems into compliance using a lead-lag submersible control for any number of manifolded submersibles.

 

No Interference with Automatic Tank Testing

 

Line Leak Monitoring Reports through Automatic Site Monitoring Equipment

 

Sump Sensor Monitoring

 

External Bypass Switch

 

ISM-4080 - Automatic shutdown of the submersible pump if a sump sensor alarm is detected.

 

ISM-4081 - For use where submersible pump shutdown is not desirable (and not required) if the sump sensor is activated. Allows a choice of alarm only response or submersible shutdown if a sump sensor alarm is activated. The Leak Detector Sensor (Low Pressure) alarm will still shut down the submersible pump following detection of a catastrophic line leak.

 

Truck Stops, Loading Racks, Manifolded Submersible Systems, Convenience Stores
Above-ground Storage Tanks, Unattended Card Lock Systems

 
   
   

Patent Application In Process • Designed and Manufactured in U.S.A.

 

OVERVIEW

 

ISM-4080 and ISM-4081 Integrated Shutdown Module

 

Over the last thirteen years, Vmι has earned the reputation of building the best mechanical line leak detectors available. With the "99" series of mechanical leak detectors, Vmι continues to strengthen its technological lead by providing the most reliable line leak detection. These products perform the most reliable operation in the broadest range of fuel and piping systems, providing the longest service life, within the EPA mandated Catastrophic Line Leak Detection threshold of 3 gallons per hour @ 10 PSI.

 

In July of 2000, Vmι advanced the state of the art of mechanical line leak detection by introducing a way to eliminate thermal induced slow-flow, the Achilles heel of line leak detection. The introduction of the ARM-4073 Automatic Repressurization Module provided the ability to match a mechanical line leak detector and an Auto-Repressurization system to eliminate thermally induced false alarms for mechanical line leak detection without reducing leak detection sensitivity.

 

The ISM Modules take Auto-Repressurization technology to a new level, monitoring line pressure directly by tracking leak detector piston movement at all times. Monitoring line pressure through the mechanical line leak detector determines if the leak detector is open, establishes the appropriate time to repressurize the line, and allows the ability to determine when to disable the submersible pump for a detected line leak. The ISM line leak detection system continuously monitors the line and performs line leak checks anytime the pressure falls in the line, even when the submersible pump is off! Whether thermal contraction is occurring, a mechanical failure in the submersible pump (pressure relief or functional element), or a line leak, this system is at work. Station operators now have automatic notification of line leaks, not thermal problems. No more drive-off customers from thermal problems!

 

Line leak detection generally takes longer today than in the past. Today’s pipe delivery systems are usually longer, have more flexible connectors, and are often made of flexible material. Additionally, vapor entrapment due to thermal contraction adds to the problem. These conditions may result in a leak detector taking more than five seconds to open, resulting in slow flow (false alarms). The ISM compensates for these conditions. If line pressure falls below 12 PSI for any reason, enough time for the leak detector to reset is allowed to pass. After the delay time for the leak detector to reset (leak or thermal contraction) has passed, the delivery line is repressurized. During repressurization, a line test occurs detecting leaks or ensuring the delivery system is charged and ready to deliver fuel.

 

Many manifolded piping systems, such as those seen at high volume stations and truck stops, have more than one submersible pump delivering fuel into a manifolded (single) pipe system. If these submersibles are allowed to start at the same time, they will not be capable of detecting a 3 GPH line leak. The ISM-4080 and ISM-4081 will authorize one pump first, allow one leak detector to search for a line leak, and then start the (additional) submersibles at delayed intervals.

 
The ISM will control all fractional horsepower submersibles as well as Big Flow 3 and 5 horsepower submersibles.
 

In some jurisdictions, it is required that the submersible pump be disabled when the sump sensor alarm is activated or when a catastrophic line leak (3 GPH @ 10 PSI) is detected. The installation of the ISM-4080 meets these requirements with or without a site monitoring system.

 
In other jurisdictions, full shutdown of the submersible pump is not required following the detection of a sump sensor alarm. The ISM-4081 allows the operator to select either an alarm only response when the sump sensor has been activated or a full shutdown of the submersible pump. Full shutdown of the submersible pump(s) is initiated in the event of catastrophic line leak detection.
 
To prevent the interruption of scheduled tank testing events, the ISM may be programmed to prevent Auto-Repressurization based on time of day. The ISM Auto Repressurization cycle may also be disabled by an input from the tank test system to prevent interference when a tank test is being conducted.
 

Continuous Line leak Monitoring - Automatic Line Repressurization

The ISM-4080 and ISM-4081 automatically monitor Vmι mechanical line leak detectors. After an authorization is received, the leak detector must open before dispensing begins or the submersible is shut down. Between dispensing cycles, the ISM continuously monitors the line pressure. A line test/auto repressurization sequence is initiated every time line pressure falls below 12 PSI. The test (when passed) additionally recharges the delivery system, combating thermal contraction, keeping the line pressurized and ready for fuel delivery. Long pipe runs and flexible pipe systems are automatically compensated for, while preventing false alarms.

 

No New Wires to the Submersible Pump Sump Containment

The ISM-4080 and ISM-4081 modules monitor the Leak Detector Sensor (piston switch). The Leak Detector Sensor Housing is screwed into the Vmι 99 Series - 99 LD-2000 or 99 LD-3000 mechanical line leak detector vent opening. An alternative vent is provided in the sensor housing. Only a single pair of wires is needed to monitor and discriminate between the Leak Detector Sensor and an (optional) single point, normally closed, intrinsically safe sump sensor. If a sump sensor has been previously installed in the sump, no new wire need be pulled for the installation of the ISM-4080. On new installations, separate wiring may be installed for both the sump sensor and the Leak Detector Sensor. With separate wiring to the sump sensor and the Leak Detector Sensor, the ISM-4081 may be programmed to actuate an alarm only or provide shutdown of the submersible during sump sensor activation.

 

Manifolded Submersible Control

Multiple submersibles into one line, all starting at the same time, overcome catastrophic line leak detection function. The installation of an ISM module (and piston sensor) allow multiple submersibles feeding into a single delivery line to be wired in such a manner to enable hourly catastrophic (3 GPH @ 10 PSI) testing. This is an inexpensive fix to a common problem.

 

Line Leak Monitoring Reports Through Automatic Site Monitoring
Equipment Auxiliary Sensor Inputs

Low Pressure Alarms and Sump Alarms (optional) are detected and displayed on the ISM Module. Alarm reports may be monitored through the ISM only, or connected in parallel to a Site Monitoring System to provide for the remote reporting of alarms. Additionally, the alarm output contacts may be used with stand-alone audible or visual devices. Wiring diagrams are provided in the ISM Installation and Operation Manual.

 

No Interference with Automatic Tank Testing

If tank monitoring (testing) equipment needs specific "quiet" times to perform testing, the ISM will provide uninterrupted test time, based upon time of day (programming set-up) or based on an AC or DC input signal from the site tank test equipment.

 

Works with Vmι "99" Series Mechanical Line Leak Detectors

To allow ISM monitoring of the 99 LD-2000 Line Leak Detector, the ISM-4101 Leak Detector Sensor/ Housing is required for retrofit and new installations. To allow ISM monitoring of the 99 LD-3000 Line Leak Detector, the ISM-4102 Leak Detector Sensor/ Housing is required for retrofit and new installations.

 
   

ISM-4080 and ISM-4081 Specifications

 
For Use With:
  99 LD-2000, 99 LD-3000 Mechanical Line Leak Detectors.    
 

Leak Detector Sensor Housing,

 

Part # ISM-4101 and Part # ISM-4102 are constructed of:

 

6061 T-6 Aluminum

   
 

All Aluminum is Hard Anodized

   
 
 

Viton 0-rings are compatible with: Gasoline, Methanol and Ethanol (all blends through 100%), MTBE through 15% concentrations, #1 or #2 Diesel, Kerosene, Jet A, JP-4, AV Gas, and Biodiesel

 

Switch is approved for total immersion in above liquids.

   
         

Leak Detector Sensor Housing Dimension:

 

Height: 2 3/8", 61mm

   
         

ISM Controller Housing Dimensions:

 

Length: 3 1/2", 89mm • Width: 4 1/8", 105mm • Depth: 2 1/4", 57mm

   
         

Input Voltage:

 

115 Vac, 50/60 Hz, single phase, control circuit current 40 ma

   
 

230 Vac, 50/60 Hz, single phase, control circuit current 20 ma

   
 

Input voltage is selectable by choice of external wiring

   
         

Authorization Input Voltage Range:

 

60 - 240 Vac

   
         

Output Relay Rating:

 

Ready Relay for Staged Submersibles and Solenoid Valve Control 8 amp, 125/250 Vac: 5 amp, 30 Vdc

 

Turbine Contactor Relay: 8 amp, 125/250 Vac: 5 amp, 30 Vdc

   
 

External Alarm Relay: 8 amp, 125/250 Vac: 5 amp, 30 Vdc
For use with intrinsically safe input, an isolation relay is needed.

   
         

Sensor Input:

 



 

Piston Switch may share the same wire pair as a single pole, normally closed, sump sensor compatible with intrinsically safe circuitry. Intrinsically safe voltage and current supplied from the ISM-4080/4081 to the Piston Switch and Sump Sensor Circuits, for hazardous locations, Class 1, Group D. Wiring for sensors shall not be in the same conduit as high voltage wiring, nor installed in any way as to allow sensor wiring to current that is not supplied by an intrinsically safe source.

         

Tank Monitor Disable Input Voltage Range:

 

AC Type: 60-240 Vac  -  Typical AC Voltage:  115 Vac @ 10 ma

   
 

DC Type: 5-24 Vdc  -  Typical DC Voltage:   24 Vdc @ 1 ma

   
         

Selectable Repressurization Delay, based upon Line Resiliency, Values in Minutes:

 

02, 05, 10, 15, 30, 45, 60, 75, 90

   
         

Selectable Duration (submersible run time), Values in Minutes:

 

00 (none), 01, 02, 03, 04, 05, 06, 07, 08, 09, 10

   
         

ISM-4080 and ISM-4081 Controller: CSA Approval Pending


 

ISM-4080 Installation Instructions

ISM-4080 Wiring Diagram With Sump Sensor

ISM-4080 Wiring Diagram Without Sump Sensor

ISM-4081 Installation Instructions

ISM-4081 Wiring Diagram With Sump Sensor

ISM-4081 Wiring Diagram Without Sump Sensor

Custom Engineering for VMI provided by Barrett Engineering:   www.barretteng.com

 

Last modified: November 15, 2008


Vaporless Manufacturing, Inc.

8700 E. Long Mesa Drive

Prescott Valley, Arizona  86314

E-mail:  vmi@vaporless.com

1-800-367-0185     Fax (928) 775-5309