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Station operators now have automatic
notification of line leaks, not thermal problems.
No more drive-off customers from thermal problems! |
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Automatic Line Repressurization |
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The ISM-4080 and the ISM-4081
Integrated Shutdown Modules are built using the field proven
technology of the ARM-4073 Automatic Repressurization
Module. Auto-Repressurization technology (patent application),
developed by
Vmι,
prevents leak detector false alarms. The ISM-4080 and
ISM-4081 integrate Auto-Repressurization with real time
pressure monitoring to determine when thermal contraction is
occurring and compensation is required. |
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Submersible Shutdown at Catastrophic Line
Leak Detection |
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When the mechanical leak detector senses a
leak, the turbine authorization is removed and alarm contacts
are authorized. |
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Automatic Line Leak Test |
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The ISM-4080 and ISM-4081
automatically monitors line leak tests before dispensing product
and monitors Auto-Repressurization tests between
dispensing cycles. |
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Manifolded Pumping Systems |
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Controls multiple submersibles manifolded
into one line! Brings manifolded pipe systems into compliance
using a lead-lag submersible control for any number of manifolded submersibles. |
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No Interference with Automatic Tank Testing |
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Line Leak Monitoring Reports through Automatic
Site Monitoring Equipment |
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Sump Sensor Monitoring |
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External Bypass Switch |
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ISM-4080
- Automatic shutdown of
the submersible pump if a sump sensor alarm is detected. |
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ISM-4081
- For use where
submersible pump shutdown is not desirable (and not required) if
the sump sensor is activated. Allows a choice of alarm only
response or submersible shutdown if a sump sensor alarm is
activated. The Leak Detector Sensor (Low Pressure) alarm will
still shut down the submersible pump following detection of a
catastrophic line leak. |
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Truck Stops, Loading Racks, Manifolded
Submersible Systems, Convenience Stores
Above-ground Storage Tanks, Unattended Card Lock Systems |
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Patent Application In Process • Designed and Manufactured in
U.S.A. |
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O VERVIEW |
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ISM-4080 and ISM-4081 Integrated Shutdown Module |
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Over the last thirteen years,
Vmι
has earned the reputation of building the best
mechanical line leak detectors available. With the "99" series
of mechanical leak detectors,
Vmι
continues to strengthen its technological lead by
providing the most reliable line leak detection. These products
perform the most reliable operation in the broadest range of
fuel and piping systems, providing the longest service life,
within the EPA mandated Catastrophic Line Leak Detection
threshold of 3 gallons per hour @ 10 PSI. |
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In July of 2000,
Vmι
advanced the state of the art of mechanical line leak
detection by introducing a way to eliminate thermal induced
slow-flow, the Achilles heel of line leak detection. The
introduction of the ARM-4073 Automatic Repressurization Module
provided the ability to match a mechanical line leak detector
and an Auto-Repressurization system to eliminate thermally
induced false alarms for mechanical line leak detection without
reducing leak detection sensitivity. |
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The ISM Modules take Auto-Repressurization
technology to a new level, monitoring line pressure directly by
tracking leak detector piston movement at all times. Monitoring
line pressure through the mechanical line leak detector
determines if the leak detector is open, establishes the
appropriate time to repressurize the line, and allows the
ability to determine when to disable the submersible pump for a
detected line leak. The ISM line leak detection system
continuously monitors the line and performs line leak checks
anytime the pressure falls in the line, even when the
submersible pump is off! Whether thermal contraction is
occurring, a mechanical failure in the submersible pump
(pressure relief or functional element), or a line leak, this
system is at work. Station operators now have automatic
notification of line leaks, not thermal problems. No more
drive-off customers from thermal problems! |
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Line leak detection generally takes longer today than in the
past. Today’s pipe delivery systems are usually longer, have
more flexible connectors, and are often made of flexible
material. Additionally, vapor entrapment due to thermal
contraction adds to the problem. These conditions may result in
a leak detector taking more than five seconds to open, resulting
in slow flow (false alarms). The ISM compensates for
these conditions. If line pressure falls below 12 PSI for any
reason, enough time for the leak detector to reset is allowed to
pass. After the delay time for the leak detector to reset (leak
or thermal contraction) has passed, the delivery line is
repressurized. During repressurization, a line test occurs
detecting leaks or ensuring the delivery system is charged and
ready to deliver fuel. |
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Many manifolded piping systems, such as those seen at high
volume stations and truck stops, have more than one submersible
pump delivering fuel into a manifolded (single) pipe system. If
these submersibles are allowed to start at the same time, they
will not be capable of detecting a 3 GPH line leak. The ISM-4080
and ISM-4081 will authorize one pump first, allow one leak
detector to search for a line leak, and then start the
(additional) submersibles at delayed intervals. |
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The ISM will
control all fractional horsepower submersibles as well as Big
Flow 3 and 5 horsepower submersibles. |
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In some jurisdictions, it is required that the submersible pump
be disabled when the sump sensor alarm is activated or when a
catastrophic line leak (3 GPH @ 10 PSI) is detected. The
installation of the ISM-4080 meets these requirements
with or without a site monitoring system. |
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In other
jurisdictions, full shutdown of the submersible pump is not
required following the detection of a sump sensor alarm. The
ISM-4081 allows the operator to select either an alarm only
response when the sump sensor has been activated or a full
shutdown of the submersible pump. Full shutdown of the
submersible pump(s) is initiated in the event of catastrophic
line leak detection. |
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To prevent the
interruption of scheduled tank testing events, the ISM
may be programmed to prevent Auto-Repressurization based on time
of day. The ISM Auto Repressurization cycle may also be
disabled by an input from the tank test system to prevent
interference when a tank test is being conducted. |
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Continuous Line leak Monitoring - Automatic Line
Repressurization |
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The ISM-4080 and ISM-4081
automatically monitor
Vmι
mechanical line leak detectors. After an authorization
is received, the leak detector must open before dispensing
begins or the submersible is shut down. Between dispensing
cycles, the ISM continuously monitors the line pressure.
A line test/auto repressurization sequence is initiated every
time line pressure falls below 12 PSI. The test (when passed)
additionally recharges the delivery system, combating thermal
contraction, keeping the line pressurized and ready for fuel
delivery. Long pipe runs and flexible pipe systems are
automatically compensated for, while preventing false alarms. |
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No New Wires to the Submersible Pump Sump
Containment |
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The ISM-4080 and ISM-4081
modules monitor the Leak Detector Sensor (piston switch). The
Leak Detector Sensor Housing is screwed into the
Vmι
99 Series - 99 LD-2000 or 99 LD-3000 mechanical line leak
detector vent opening. An alternative vent is provided in the
sensor housing. Only a single pair of wires is needed to monitor
and discriminate between the Leak Detector Sensor and an
(optional) single point, normally closed, intrinsically safe
sump sensor. If a sump sensor has been previously installed in
the sump, no new wire need be pulled for the installation of the
ISM-4080. On new installations, separate wiring may be
installed for both the sump sensor and the Leak Detector Sensor.
With separate wiring to the sump sensor and the Leak Detector
Sensor, the ISM-4081 may be programmed to actuate an
alarm only or provide shutdown of the submersible during sump
sensor activation. |
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Manifolded Submersible Control |
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Multiple submersibles into one line, all
starting at the same time, overcome catastrophic line leak
detection function. The installation of an ISM module (and
piston sensor) allow multiple submersibles feeding into a single
delivery line to be wired in such a manner to enable hourly
catastrophic (3 GPH @ 10 PSI) testing. This is an inexpensive
fix to a common problem. |
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Line Leak Monitoring Reports Through Automatic
Site Monitoring
Equipment Auxiliary Sensor Inputs |
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Low Pressure Alarms and Sump Alarms
(optional) are detected and displayed on the ISM Module.
Alarm reports may be monitored through the ISM only, or
connected in parallel to a Site Monitoring System to provide for
the remote reporting of alarms. Additionally, the alarm output
contacts may be used with stand-alone audible or visual devices.
Wiring diagrams are provided in the ISM Installation and
Operation Manual. |
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No Interference with Automatic Tank Testing |
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If tank monitoring (testing) equipment needs
specific "quiet" times to perform testing, the ISM will
provide uninterrupted test time, based upon time of day
(programming set-up) or based on an AC or DC input signal from
the site tank test equipment. |
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Works with
Vmι
"99" Series Mechanical Line Leak Detectors |
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To allow ISM monitoring of the 99
LD-2000 Line Leak Detector, the ISM-4101 Leak Detector
Sensor/ Housing is required for retrofit and new
installations. To allow ISM monitoring of the 99
LD-3000 Line Leak Detector, the ISM-4102 Leak Detector
Sensor/ Housing is required for retrofit and new
installations. |
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ISM-4080 and ISM-4081 Specifications |
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For Use With: |
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99 LD-2000, 99
LD-3000 Mechanical Line Leak Detectors. |
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Leak Detector Sensor Housing, |
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Part # ISM-4101 and Part #
ISM-4102 are constructed of: |
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6061 T-6 Aluminum |
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All Aluminum is Hard Anodized |
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Viton 0-rings are compatible
with: Gasoline, Methanol and Ethanol (all blends
through 100%), MTBE through 15% concentrations,
#1 or #2 Diesel, Kerosene, Jet A, JP-4, AV Gas,
and Biodiesel |
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Switch is approved for total
immersion in above liquids. |
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Leak Detector Sensor Housing
Dimension: |
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Height: 2 3/8", 61mm |
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ISM Controller Housing
Dimensions: |
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Length: 3 1/2", 89mm • Width: 4
1/8", 105mm • Depth: 2 1/4", 57mm |
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Input Voltage: |
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115 Vac, 50/60 Hz, single phase,
control circuit current 40 ma |
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230 Vac, 50/60 Hz, single phase,
control circuit current 20 ma |
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Input voltage is selectable by
choice of external wiring |
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Authorization Input Voltage
Range: |
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60 - 240 Vac |
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Output Relay Rating: |
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Ready Relay for Staged
Submersibles and Solenoid Valve Control 8 amp,
125/250 Vac: 5 amp, 30 Vdc |
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Turbine Contactor Relay: 8 amp,
125/250 Vac: 5 amp, 30 Vdc |
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External Alarm Relay: 8 amp,
125/250 Vac: 5 amp, 30 Vdc
For use with intrinsically safe input, an isolation relay is needed. |
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Sensor Input: |
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Piston Switch may share the
same wire pair as a single pole, normally
closed, sump sensor compatible with
intrinsically safe circuitry. Intrinsically safe
voltage and current supplied from the
ISM-4080/4081 to the Piston Switch and Sump
Sensor Circuits, for hazardous locations, Class
1, Group D. Wiring for sensors shall not be in
the same conduit as high voltage wiring, nor
installed in any way as to allow sensor wiring
to current that is not supplied by an
intrinsically safe source. |
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Tank Monitor Disable Input
Voltage Range: |
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AC Type: 60-240 Vac -
Typical AC Voltage: 115 Vac @ 10 ma |
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DC Type: 5-24 Vdc -
Typical DC Voltage: 24 Vdc @ 1 ma |
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Selectable Repressurization
Delay, based upon Line Resiliency, Values in
Minutes: |
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02, 05, 10, 15, 30, 45, 60, 75,
90 |
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Selectable Duration (submersible
run time), Values in Minutes: |
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00 (none), 01, 02, 03, 04, 05,
06, 07, 08, 09, 10 |
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ISM-4080 and
ISM-4081 Controller: CSA Approval Pending |
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